2004 D22 AC Unit problem

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Dr Bunny

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Hi all, I have a D22 and the AC Unit only work's when I turn on max (4). 1, 2 or 3 don't work but 4 does. Also it blows air from the front and only the front. Can't use demister or leg setting. Is this a faulty unit or a short somewhere?
 
is the vent control lever stuck?
(i think there is two different control systems)

the fan sounds like the fan resistor is blown. the resistor controls speeds 1,2,3.
 
Here is a good thread about the replacement of the fan speed resistor and how to get access to it.
I recently replaced this on my sons D22 2010.
Also found that he fan blower was tight which caused the resistor to fail in the first place. And unfortunately the one i replaced it with.
It was definitely easier to get to the resistor with the fan blower out which is 3 screws and a connector and vent pipe.
Good luck with the fix.
Fan Speed Resistor
 
I also have the problem of flaps not working on D22 2005 model. Can one get to them at all? Feels like they are cable operated as there is a lot of drag on the dash lever.
 
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