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I have a D40 2.5d auto with 308k on it. It had a burst hot pipe which led to the DPF needing to be replaced. That done it runs fine. However instead of getting 550ks to a tank round town i now getting 350k. It smells like its overfuelling to me and i getting smell inside car. The exhaust has...

There is not a lot on the forum regarding Brake Boosters as i suppose they rarely play up. The symptons i have are i apply the brakes and work ok. I might get a second pump but after that the pedal goes hard and and l am looking for an exit strategy with both feet on the pedal. Cars done 290k...

I unfortunately took the idler off and dropped it. The picture (if it loads) shows the parts that i have. I have put it on how i think it goes but it hits the bracket and cant turn. Am i missing any parts?? If so what? And if these are all the parts in what order do they go together.

I have been told by a D40 diesel owner whose vehicle has done 265,000 k's that i should replace the device on the diesel pump. (see picture). He says that it costs a few hundred to replace but it faulted and cost him a turbo. Does anyone know what this is called and what it does...

I am building a mini truck for my 16yo son out of a 97 D22. I have lowered it 64mm (whatever the blocks were) and noticed the other day in the rain the back brakes locked. I assume that is because the car load sensing valve thinks the car has weight on and is applying too much pressure to the...

Have a 2007 D40 Diesel. When the fuel is low and car parked nose down on my driveway if I dont get it up the hill quickly after starting it engine will stop and it has to be towed up hill. Once on the flat i can them hand prime it and away it goes. This happen when fuel light on and without fuel...

Does anyone know what 4 piston calipers will fit a D40?

Does anyone understand the following problem. On a D40 Diesel I had spongy brakes. Sitting at the light I could push the pedal to the floor. Decided that I would get master cylinder resleeved. No change. I have bled the brakes twice to no avail. The place that did the cylinder thinks it might...

I have a manual fo rthe D40 but there are no instructions for removing the radio. Does anyone have a diagram so I can do it without breaking anything?

Does anyone know where to get switches that fit the blank holes in front of the gear lever in a D40?

I have searched on threads and cant find any recent info on OBDII. I apologise in advance if I have missed a thread. I have purchased an BT OBDII from Hong Kong and downloaded the Torgue program for my phone. However while the phone talks to the OBD interface I get no results from the ECU. Can...

I notice in the service booklet that it says "Replace timing BELT for camshaft and injector pump at 100,000Km". I am pretty sure looking at the engine diagrams in the Service manual that these engines have two chains, a primary from the crank to the diesel pump and a secondary from the diesel...

I have put this problem on forum before but problem still exists. 07 D40 STX Diesel. There is a knock coming from the housing where air enters the engine. The last rubber air inlet hose attaches to the housing on the front upper drivers side of the engine. If I listen with a screw driver it is...

I have an 07 D40 STX Diesel. While driving with the lights on i get an intermittent beep from the dashboard and the dash lights flicker in unison with the beep. Has anybody seen this before?

I have a 07 Diesel D40 and have noticed lately that i can here a knock while sitting at the lights etc. It is pronounced knock knock knock then a short interval and knock knock then repeats. It does not appear to increase speed when revs increased but is harder to hear with engine noise. I have...